Most metalworking projects will require cutting during the manufacturing process. From simple hand tools to industrial-specific machinery, there are many different cutting methods and equipment to choose from. Although all methods lead to metal cutting, it is important to choose the most appropriate process for the given task. By understanding how these tools work and how and when each method is used, it’s easier to make the right choices first, saving time, money, and of course, maintaining shop floor safety.
When performing any task involving metal, security should be a top priority. Always follow the safety procedures specified in the workplace procedures and all training courses attended. If you have any questions about the safety of your shop, you can download these publications for free from the website. “Health and safety in engineering workshops” and “Safe use of compressed gases in welding, flame cutting and related processes”.
Never ignore personal protective equipment, even if you think that completing a task is faster than finding a safe device, it is definitely not worth the risk. PPE helps prevent burns, cuts and metal chips from sticking to the skin and eyes.
Personal protective equipment should include;
Full face welding masks for plasma cutting and safety glasses are the minimum requirements for all other cutting methods.
Ear protectors, because noise from the machine can permanently damage the hearing and is related to the onset of tinnitus.
With sturdy foot protection, no one really wants to spark a hot spark in the shoe-reinforced toe boots, which makes sense when cutting metal to prevent the trim from falling.
Long-sleeved tops and trousers protect the skin from hot sparks and high-speed metal shavings.
Protective gloves – ensure that it is suitable for the purpose; the holes and cracks will not provide any protection and will limit your activities if not installed correctly.
Always ensure that the tool is well maintained; check the switch, cables and consumables for signs of damage or wear and ensure that the metal cutting wheel is sharp – the blunt blade is more likely to slip and bounce on the metal surface, damaging the metal and causing injury.
In the event of serious signs of use, replace consumables such as best angle grinder wheel for cutting metal.
Before replacing the metal cutting wheel or making any adjustments to the settings, be sure to disconnect the tool from the power source.
Keep the floor and surface free of clutter, trailing bends and debris.
Spend some time – rushing in the workshop environment increases the risk of tripping, slipping and injury.
Immediately wipe off spills to reduce the risk of liquid contact with electrical items.
Take extra care when handling flammable substances.
Don’t let children enter the workshop without being taken care of. If they are looking at adult works, they should also be provided with appropriate personal protective equipment.
Follow these suggestions to help ensure safety when cutting metal in the workplace or at home.